New technology MICROFOG UNIT
for droplet sizes 3μm and smaller
[MIST OF MOISTURE]
An average diameter of the particles (SMD) of 3μm and smaller was realized by using the original “MICROFOG technology” developed as a base and combining it with the technology developed separately to promote the reduction of the particle size. (Patents pending in Japan and overseas)
[MIST OF MOISTURE] generation process
Step One
Primary atomization using the MICROFOG principle
(Syphon type)
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Step Two
Attachment of part to promote particle diameter reduction to NOZZLE
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Step Three
The mist of moisture is generated
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NOZZLE
(Primary atomization)
Atomization examples
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| Air pressure |
50 kPa |
| Air volume |
1.47 NLmin |
| Flow rate of atomization |
2.63 ml/min |
| Average diameter of the particles |
SMD 18.39μm |
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Part to promote particle size reduction
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UNIT
(Mist of moisture)
Atomization examples
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| Air pressure |
50 kPa |
| Air volume |
1.47 NLmin |
| Flow rate of atomization |
0.18 ml/min |
| Average diameter of the particles |
SMD 1.79μm |
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The difference between the flow rate of atomization of 2.63 ml/min in the first step and the flow rate of atomization of 0.18 ml/min in the third step becomes drain liquid inside the part to promote particle size reduction and is then atomized again.
[MIST OF MOISTURE] Reference data
Spray liquid: Purified water
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| Representative values |
| Prototype model No. |
MF1DTR21 |
| Air pressure (kPa) |
70 |
| Water pressure |
Syphon type |
| Air volume (Nℓ/min) |
1.14 |
| Flow rate of atomization (ml/min) |
0.34 |
| Average diameter of the particles (μm) |
SMD |
3.44 |
| D50 |
4.71 |
| Spray distance (mm) |
600 |
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| Representative values |
| Prototype model No. |
MF36R1F |
| Air pressure (kPa) |
50 |
| Water pressure |
Syphon type |
| Air volume (Nℓ/min) |
1.50 |
| Flow rate of atomization (ml/min) |
0.22 |
| Average diameter of the particles (μm) |
SMD |
2.86 |
| D50 |
4.10 |
| Spray distance (mm) |
500 |
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| Representative values |
| Prototype model No. |
MF1DNR11U |
| Air pressure (kPa) |
50 |
| Water pressure |
Syphon type |
| Air volume (Nℓ/min) |
1.47 |
| Flow rate of atomization (ml/min) |
0.18 |
| Average diameter of the particles (μm) |
SMD |
1.79 |
| D50 |
2.31 |
| Spray distance (mm) |
550 |
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| Representative values |
| Prototype model No. |
MF1DTR22U |
| Air pressure (kPa) |
120 |
| Water pressure |
Syphon type |
| Air volume (Nℓ/min) |
1.79 |
| Flow rate of atomization (ml/min) |
0.36 |
| Average diameter of the particles (μm) |
SMD |
2.21 |
| D50 |
3.00 |
| Spray distance (mm) |
550 |
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| Representative values |
| Prototype model No. |
MF058-1ZR1 |
| Air pressure (kPa) |
600 |
| Water pressure |
Syphon type |
| Air volume (Nℓ/min) |
10.8 |
| Flow rate of atomization (ml/min) |
1.50 |
| Average diameter of the particles (μm) |
SMD |
1.74 |
| D50 |
2.21 |
| Spray distance (mm) |
600 |
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| Representative values |
| Prototype model No. |
MF058MA-V1 |
| Air pressure (kPa) |
600 |
| Water pressure |
Syphon type |
| Air volume (Nℓ/min) |
63 |
| Flow rate of atomization (ml/min) |
7.3 |
| Average diameter of the particles (μm) |
SMD |
3.98 |
| D50 |
5.86 |
| Spray distance (mm) |
800 |
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| Representative values |
| Prototype model No. |
MF20 |
| Air pressure (kPa) |
515 |
| Water pressure (kPa) |
328 |
| Air volume (Nℓ/min) |
60 |
| Flow rate of atomization (ml/min) |
26.0 |
| Average diameter of the particles (μm) |
SMD |
2.53 |
| D50 |
3.53 |
| Spray distance (mm) |
1000 |
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Please consult us about prototype production and product creation for the atomization conditions you want to use.
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